Hard numbers from the factory floor.
We measure success in throughput, net margin, and recovered capacity. Here is the direct proof of legacy machinery modernization across North American manufacturing plants.
Proven operational gains.
18%
Average throughput increase
22%
Margin recovery on legacy lines
Zero
Theoretical slide decks delivered




Modernization in action.
Ohio Steel Casting: 24% Throughput Boost
We integrated smart IoT sensors into 40-year-old hydraulic presses, eliminating a critical cooling bottleneck and recovering lost capacity without replacing core capital assets.
Midwest Assembly: 14% Margin Recovery
By restructuring the physical shop-floor layout and integrating real-time telemetry, we slashed operational friction and stabilized shift-to-shift handoffs.
Isolate your shop-floor bottlenecks.
Schedule a direct operational friction assessment. We'll stand on your factory floor and identify exactly where legacy systems are capping your margins.
XB Consulting
Throughput optimization and legacy integration for mid-market manufacturing.
Home-Capabilities-Results-Contact
Operational Headquarters
operations@xbconsulting.com
Chicago, IL — Serving North American Manufacturing
Schedule a shop-floor friction assessment
© 2026 XB Consulting-We stand on the factory floor until the line runs clean.
HARD-HAT EXECUTION. MEASURABLE MARGIN RECOVERY.